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Fixed Limit Plate

Key attributes

Place of Origin Luoyang, China
Brand Name DZS
Model Number DZS-101
Material Steel
Application Industry
Process Forging+Machining(if Need)+surface Treatment
Certificate ISO9001:2015
Surface treatment Polishing
Service OEM\ODM
Tolerance Customer's Drawing Request
Package Wooden Case
Standard Customers' Drawings
Keyword OEM Hot Forging Parts

Model:
DH-027
Brand:
DUANHUANG

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Product Description

Product details

Product Name	Precision Customized Forged Parts Steel Hot Forging with High Tolerance for Auto Parts
Quality Assurance	ISO9001:2015 Certified
Material	Aluminum Alloy:5052 /6061/ 6063 / 2017 / 7075 / etc.
	Brass Alloy:3600/ 3602 / 2604 / H59 / H62 / etc.
	Stainless Steel Alloy:303 / 304 / 316 / 412 / etc.
	Steel Alloy:Carbon Steel / Die Steel / etc.
	Other Special Materials:Lucite / Nylon / Bakelite / etc.
	We handle many other type of materials. Please contact us if your required material is not listed above.
Surface Treatment	Blacking,polishing,anodize,chrome plating,zinc plating,nickel plating,tinting
Application	1. Construction: lifting anchors for precast concrete, spherical head anchors 2. Automotive industry: piston, connecting rods, cams, camshafts, crankshafts 3. Heavy machinery: Rock breaker, excavator parts 4. Energy: Anvil, gate valve, wellhead control EQP, wellhead EQP 5. Defense: Black receiver, aluminum trigger guards and receivers 6. Truck: Cylinder heads, oil sump, clutch housing, front and rear brake calipers.
Inspection	Caliper, Inner diameter micrometer, OD diameter, height vernier caliper, Hardness tester, Ring gauge, Infrared spectrometer, Profile projector machine, Coordinate measuring machine, Roughness meter, Visual quality standards etc.
File Formats	ISO9001:2015 Certified
Machining Equipment	Machining Center / CNC Lathes / Grinding Machines / Milling Machines / Lathes / Stamping Machines/ Full Automatic Lathe /etc.
Company Advantage	1. High Precision, New Technology, Competitive Price for Casting and machining 2. Advanced casting machines available. 3. All kinds of facility, CNC machining, turning, milling, tapping, drilling, polishing, punching, etc... 4. Competitive Prices, Excellent Service, and Good Lead Time. 5. 100% full inspection before shipment. 6. Less than 3% on-time delivery rate.

Hot Forging

Hot forging can be defined as “a metal shaping process in which a malleable metal part, known as a billet or work-piece, is worked to a predetermined shape by one or more processes such as hammering, upsetting, pressing and so forth where the work-piece is heated up to about 75% of its melting temperature”.

Advantages of Hot Forging

1.Good ductility 2.Possibility to manufacture customized parts
3.Excellent surface quality
4.High formability ratios
5.Decreased yield strength and thus less energy required
6.Increased diffusion and thus reduced chemical inhomogeneity

Process of Hot Forging

1~2 Material Cutting & Heating: Material will be taken from our material warehouse, then cut into required length and heated by medium frequency furnace before forging.
3 Forging: After heating billets, heated steel bars will be placed under upper and lower dies, and then pressed into desire shape, but redundant material will shown around the product, which is named as flash.
4 Passivating: The function of passivation is to create a very thin, dense film on the surface of the metal with good coating performance, which can firmly adhere to the surface of the metal. To restore as far as possible to the factory stainless steel rust resistance, and even beyond the progress.
5 Blasting & Polishing: To remove the scale and achieve better surface finish, steel forgings will be shot blasted. After shot blasting process, products will look much more clear and smooth. Sometimes special surface treatments are also required according to the application of steel forgings, like colour painting, zinc plating, electroplating, etc.
6 CNC Machining: Although the tolerances of forging blanks are tighter than that of casting ones, sometimes it is still not enough for application, in this case, machining is needed. In our company, main machining equipment are CNC lathe and CNC. CNC lathe isused for simple machining, while CNC is for precision machining with high machining cost.

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Fixed Limit Plate

Advantages of Hot Forging

Process of Hot Forging

Advantages of Hot Forging

Process of Hot Forging

Quality control - including the application of each testing equipment

Quality control process flow

Forging product design

Forging die design

Forging process