My "new" Workshop! "Fine" Benefits Fine, So That The Car "light"

For every 100 kg reduction in vehicle mass, fuel consumption per 100 km can be reduced by 0.3 to 0.6 liters. As an effective way to save energy and reduce emission, automobile lightweight is a systematic project that requires multi-dimensional collaborative innovation. The application of advanced materials must match the support of precision technology, and the realization of innovative structures needs to rely on breakthroughs in high-performance materials. Only by combining these advantages can we achieve the lightweight goal of safety, economy and environmental protection value.

In the efficient, accurate and intelligent workshop, from processing and production equipment to turnover loading and unloading robots, 100% of the intelligent equipment has been networked, and the forging, processing and assembly process of high-quality aluminum products has been completed in one go. "The control arms are being forged in this lightweight, fully automatic forging production line. We have three such production lines, which can produce more than 25,000 pieces per day, mainly for customers such as BMW." Zhongxin Auto Parts (Zhangjiagang) Co., Ltd. production minister Cui Dongchun introduced that with the automatic "grab" of the robot hand, from the automatic feeding of raw materials, into the heating furnace to the release agent spraying, cutting, this production line uses an integrated molding process, can achieve the lightweight parts, perfect fit the market for high-performance, low weight parts of the urgent demand.

After intelligent transformation, this "new" workshop has created a comprehensive system based on the Internet of Things, and the overall production capacity has been improved by 20% compared to the traditional production line. All the intelligent equipment and control software in the workshop are tailor-made by the enterprise according to the characteristics of the product, the efficient operation of the processing and production equipment, the fine and orderly warehouse management module, and the precise regulation and control of the energy consumption management system, which are powerful witnesses of the full "new" look of the workshop. Not only that, the information of the workshop and the information of the whole plant has also been interconnected, and more than 100% of the benefits have been improved after the transformation.

In the corner of the workshop, the automated vertical warehouse towers into the top, the layers of shelves are closely arranged, like an orderly industrial "elevator", making full use of every inch of vertical space, greatly improving the storage capacity. The automated conveyor line runs at high speed, demonstrating the intelligence and efficiency of the warehouse in the process of access one by one. "There are a total of 3,600 cargo Spaces, and 600 loads can be loaded and unloaded per day. Compared to the previous manual forklift transport, intelligent warehouse management has improved the distribution efficiency by 60 percent." Cui Dongchun told reporters that with the bar code management and intelligent inventory management in and out of the warehouse, the warehouse has achieved the tracking and tracing of the whole process of materials and finished products, providing a solid and reliable logistical support for the production process.

Empower the company with cutting-edge wisdom, and pursue the ultimate for the cutting-edge; With exquisite skills to polish products, process iteration technology upgrade, at present, Zhongxin Auto parts (Zhangjiagang) Co., Ltd. can produce 55 million pieces of new energy vehicle lightweight chassis key components, become an important strategic partner of many new energy vehicle enterprises, products are exported to 21 countries and regions around the world. "From the first factory to the second factory, for more than 10 years, I feel that our equipment is becoming more and more intelligent, and our products are more and more trusted by customers." Looking back on the past, Cui Dongchun from South Korea was inspired, and looking forward to the future, he said that Zhongxin Auto Parts will continue to deeply cultivate Zhangjiagang, and strive to build a core enterprise that provides safety products and services for all vehicles, and contribute excellent seiko power to the development of the world automobile industry.